A custom optics manufacturer is a company that provides custom lens kit solutions. They are able to perform R&D, design, prototype testing, and multiple production runs in-house, allowing them to provide rapid turn-around time and quality control. In addition to their manufacturing facilities, Shanghai Optics also provides rapid prototyping solutions. This allows them to introduce new technologies to the market faster. Their customized prototyping services include different solutions and resources.
For example, Sydor Optics can provide custom glass wafers up to 450mm and can manufacture them with a minimum thickness of 0.1mm. They also offer cleanroom packaging and inspection, CNC capabilities, and precision mechanical alterations. These services allow them to deliver high-quality IR, UV, and visible windows that are custom-shaped, as well as a variety of other substrates. The company's comprehensive service offerings are designed to help clients achieve their goals and improve their bottom line.custom optics manufacturer
Custom optics manufacturers should have expertise in the material used for a product's components. They should have knowledge of manufacturing techniques. They should be able to provide a high-quality finished product with a fast turn-around time. ios(tm)Optics provides various types of custom optics, including wedge windows, curved laser mirrors, plano laser mirrors, and spherical lenses. They use Ion Beam Sputtering coating technology to ensure accuracy, low costs, and timely delivery.
The company has a dedicated ultrasonic cleaning area and fully automated eight-station Elma multi-frequency ultrasonic cleaning line with 450mm (18" capacity. In addition, they offer cleanroom packaging and inspection. Additionally, the company can perform custom mechanical alterations, CNC capabilities, lightweighting, drilling, and coring. Finally, they offer a 3D contouring service. The benefits of a customized optical component are numerous.
Speedfam polishing machines sandwich hundreds of parts between proprietary grinding pads. They move debris and polishing compound to achieve a high level of parallelism. The optical parts are then brought to in-process quality control for inspection. The tolerances for these parts vary by product, so you should discuss your specifications with the manufacturer before you start the production process. You should also consider the type of coating you need to use for your optics.
After the optical parts have been cleaned, ios(tm)Optics' highly skilled technicians will polish them one surface at a time. During the block-and-polishing process, the optics are held temporarily to a reference plate. The back surface of the optical part is protected by blocking methods. Then, the parts are ground on a Strasbaugh spindle polisher. The process is constantly monitored and adjusted by technicians. An experienced technician will regularly achieve a wavefront error of less than l/10 and a surface roughness of three to five A.
Optical processing begins with the fabrication of precision lenses. In a traditional block-and-polish process, the optics are mounted to a reference plate for temporary attachment. If high parallelism is desired, optical contacting may be used. Moreover, a company will use a wide range of blocking techniques to protect the back surface of the optics. A precision-finishing facility should also have a clean room and a fully automated ion beam sputtering chamber.custom optics
Custom optics manufacturers can use different methods to produce their products. Some use injection molded optics, which have a low thermal distortion and can be customized with minimal material. Others use dielectric mirrors or other alternative energy sources to make optical products. For more complex projects, a custom optics manufacturer can use 3D-configuration techniques to manufacture lenses. These are high-quality optical products that are manufactured in-house and can be used by many industries.
Custom optics manufacturers use several processes to manufacture them. Typically, the first step is to use a reference plate to protect the back surface of the optics. Then, it is polished on a reference plate to achieve a high degree of parallelism. Optical contacting is an additional process that can be used if high parallelism is desired. A custom optics manufacturer can provide complete custom optical kits or lenses.
A custom optics manufacturer can also provide a wide range of optical components. For example, a custom light pipe manufacturer can manufacture a beam splitter with a variety of materials and shapes. It is also possible to fabricate several kinds of plate beam splitters with different laser power outputs. Both types of plate beam splitters are typically cheaper than cube forms. Lastly, a custom optics manufacturer can prepare drawings that meet local building codes.precision optics